Opanga 10 Apamwamba a Bevel Gear ku China - Mitundu, Zipangizo, Ubwino, ndi Chifukwa Chosankhira Belon Gear

Makampani opanga zida ku China amapereka chithandizo chachikulu padziko lonse lapansi popereka chilichonse kuyambira ma drive osavuta kumanja mpaka kulondolamagiya a bevelMa seti omwe amagwiritsidwa ntchito mu ma transmissions ogwira ntchito kwambiri. Kwa ogula omwe amayesa ogulitsa zida za bevel, ndikofunikira kumvetsetsa mabanja a zinthuzo, zinthu ndi zosankha zotenthetsera, komanso zomwe zimapangitsa kuti wogulitsa zinthu azisiyana ndi mnzake weniweni waukadaulo. Nkhaniyi ikufotokoza zomwe zimachitika kawirikawiri.Mitundu ya zida za bevel, zipangizo ndi njira zomwe zimagwira ntchito nthawi yayitali komanso kudalirika, ubwino womwe ogula amafunafuna kuchokera kwa ogulitsa apamwamba, komanso chifukwa chake Belon Gear ndi chisankho chabwino kwambiri pamene kulondola, kusintha kwa zinthu, ndi magwiridwe antchito otsimikizika ndizofunikira.

Mitundu ya Bevel Gear: kufananiza geometry ndi ntchito

Magiya a Bevel amatumiza mphamvu pakati pa ma shaft olumikizana ndipo amabwera m'mitundu yosiyanasiyana, iliyonse yokonzedwa bwino kuti igwire ntchito inayake ndi ntchito yake:

Magiya olunjika a bevel— ali ndi mano odulidwa molunjika pamalo opanda kanthu kozungulira. Ndi otsika mtengo ndipo ndi oyenera kugwiritsidwa ntchito pa liwiro lotsika komanso losavutikira phokoso. Ma bevel owongoka amagwiritsidwa ntchito nthawi zambiri pomwe katundu wa axial ndi wocheperako ndipo mawonekedwe osavuta ndi omwe amakondedwa.

Magiya ozungulira a bevel— ali ndi mano opindika omwe amagwira ntchito pang'onopang'ono, zomwe zimapangitsa kuti munthu azitha kuyenda bwino, kunyamula katundu wambiri, komanso phokoso lochepa kuposa ma bevel owongoka. Ma bevel ozungulira amasankhidwa kwambiri pa ma differentials a magalimoto, ma gearbox olondola, komanso ntchito zomwe zimafuna kugwira ntchito mosalekeza komanso molimbika.

Magiya a Hypoid— mitundu yosiyanasiyana ya ma bevel ozungulira okhala ndi ma axes otsetsereka, zomwe zimathandiza kuti ma pinion ang'onoang'ono ndi kutalika kochepa kwa ma driveshaft mu mapangidwe a drivetrain. Hypoid geometry imapereka mphamvu yotumizira mphamvu zambiri ndipo imakondedwa pamene kulongedza ndi kuchuluka kwa mphamvu ndikofunikira.

Magiya a miter— mtundu wapadera wa bevel wokhala ndi chiŵerengero cha 1:1 chomwe chimagwiritsidwa ntchito kusintha njira yozungulira pa ngodya zakumanja. Magiya a miter amafewetsa kapangidwe kake pamene kusintha liwiro sikufunika.

Ma bevel okhala ndi korona kapena opanda ma bevel ndi ma seti ozungulira/ozungulira — kuti zikhale zolondola kwambiri, magiya ena a bevel amavekedwa korona ndikuzunguliridwa kapena kuzunguliridwa pambuyo pa kutentha kuti akonze bwino mawonekedwe olumikizana ndikuchepetsa phokoso. Izi ndi zosankha za ma transmission ovuta, ma robotic, ndi makina olondola.

Kumvetsetsa mtundu wa bevel womwe ukugwirizana ndi ntchito kumadalira kayendedwe ka ntchito, liwiro, mphamvu, zolinga za phokoso, ndi zoletsa zomangira. Wopereka wodziwa bwino ntchito adzapereka upangiri pa geometry, mawonekedwe a dzino, ndi kumaliza kuti akwaniritse zofunikirazo.
Mitundu ya zida, zipangizo za zida, kapangidwe kake ndi ntchito zake

Zipangizo Zazikulu mu Gearbox

Magiya ndi zinthu zazikulu zomwe zimagwiritsidwa ntchito mu bokosi la gear lomwe limatumiza mphamvu. Zipangizo za magiya ziyenera kukhala ndi mphamvu zambiri, kuuma, komanso kusawonongeka.

Chitsulo: Chinthu chogwiritsidwa ntchito kwambiri pa magiya. Ma alloy achitsulo, monga chitsulo cha kaboni, chitsulo cha alloy, ndi chitsulo chosapanga dzimbiri, amapereka mphamvu komanso kulimba kwabwino. Zitsulo zolimba ngati chikwama, monga 20MnCr5, ndizodziwika kwambiri chifukwa cha pamwamba pake polimba komanso pakati polimba.
Chitsulo Chopangidwa ndi Cast: Chimagwiritsidwa ntchito pa liwiro lochepa chifukwa cha makina ake abwino komanso kukana kuwonongeka. Komabe, sichiyenera kugwiritsidwa ntchito m'malo omwe ali ndi nkhawa kwambiri.
Mkuwa ndi Mkuwa: Zipangizozi zimagwiritsidwa ntchito pamene pakufunika kupsinjika kochepa, monga m'magiya a nyongolotsi. Zimapereka mphamvu yolimba yotha kusweka komanso zimadzipaka mafuta okha.
Pulasitiki: Mapulasitiki aukadaulo monga nayiloni ndi asetali amagwiritsidwa ntchito pa ntchito zochepa komanso zothamanga pang'ono. Ndi opepuka ndipo ali ndi mphamvu zabwino zochepetsera phokoso.

Zipangizo ndi chithandizo cha kutentha: maziko a magwiridwe antchito

Kusankha zinthu ndi kutentha kumatsimikizira nthawi yoti munthu atopa, kukana kuwonongeka, komanso kulimba kwa mkati. Njira zodziwika bwino komanso zothandiza kwambiri ndi izi:

Zitsulo za alloy — mitundu monga 20CrMnTi, 20CrNiMo, 42CrMo ndi zitsulo zina zofanana zimagwiritsidwa ntchito kwambiri pa magiya a bevel chifukwa cha kulimba kwawo bwino komanso mphamvu zawo zapakati. Zitsulozi zimayankha bwino ku carburizing ndi quenching/tempering cycles.

Kulimbitsa thupi (kulimbitsa thupi) — njira yolimbitsa thupi pamwamba yomwe imapanga thupi lolimba, losawonongeka lokhala ndi pakati popindika komanso lolimba. Magiya opangidwa ndi thupi amalimbana ndi kusweka kwa thupi pamwamba pomwe amasunga kulimba kuti azitha kunyamula zinthu zomwe zimagwedezeka.

Kulimbitsa thupi kudzera mu chogwirira — kumagwiritsidwa ntchito pamene kuuma kofanana kudutsa mu gawo kukufunika, pa magiya ang'onoang'ono kapena pamene kuuma pamwamba sikoyenera.

Kulimbitsa mano m'mbali mwa dzino — kulimbitsa mano m'mbali mwake komwe kungapereke kukana kuwonongeka popanda kusintha kwa mawonekedwe a uvuni pa mapangidwe ena.

Malo obisika opangidwa ndi chitsulo — pa ntchito zolemera, malo obisika opangidwa ndi chitsulo kapena opangidwa ndi chitsulo cholimba amapereka madzi abwino komanso kukana kugwedezeka poyerekeza ndi malo obisika opangidwa ndi chitsulo kapena opangidwa ndi makina.

Kupera ndi kupala — pambuyo pa kutentha, kupala molondola komanso kupala mosankha ndikofunikira kuti pakhale mawonekedwe olimba komanso kulekerera kwa lead komanso kuti pakhale mawonekedwe abwino olumikizirana omwe amachepetsa phokoso ndikuwonjezera kugawana katundu.

Wogulitsa wodalirika adzaphatikiza mankhwala oyenera achitsulo, njira zochizira kutentha, ndi kumaliza komaliza kuti akwaniritse kuzama kwa chivundikirocho, mbiri ya kuuma, ndi umboni wa mawonekedwe olumikizana.

Ubwino wa zida zapamwamba za bevel zomwe ogulitsa amapereka

Poyesa ogulitsa, ogula ayenera kuyang'ana kupitirira mtengo ndi zithunzi za fakitale. Ogulitsa apamwamba amabweretsa zabwino zomwe zingatheke:

Luso lotha ntchito kuyambira kumapeto mpaka kumapeto — ukatswiri wamkati kuyambira kupanga zinthu zopanda kanthu mpaka kupeta ndi kuyang'anira komaliza kumachepetsa nthawi yoperekera zinthu ndipo kumawonjezera kutsata. Kuwongolera kwathunthu kwa njira kumathandiza kuti zinthu zikhale zolimba komanso zabwino nthawi zonse.

Metrology ndi kutsimikizira — zida zamakono zowunikira (malo oyezera zida, zoyesera kuuma, ndi zida zowunikira mapangidwe) zimatsimikiza kuti gawo lililonse likukwaniritsa mawonekedwe ake, kuuma, ndi magwiridwe antchito olumikizana.

Luso lokonzanso zinthu — kuthekera kokonzanso ziwalo zakale kapena zakale kuchokera ku zitsanzo kapena zojambula zochepa ndikofunikira kwambiri m'mafakitale omwe amadalira zinthu zomwe zimakhala nthawi yayitali komanso zinthu zina zosowa.

Kusinthasintha pang'ono - ntchito zambiri zamtengo wapatali zimafuna zitsanzo, zoyeserera, kapena kupanga zinthu zochepa. Ogulitsa omwe angathe kuthandizira magulu ang'onoang'ono mopanda kusokoneza kuwongolera njira amawonjezera phindu lenileni.

Luso logwiritsa ntchito — kupereka upangiri pakusintha kapangidwe kake kuti zinthu zisinthe, kuchepetsa phokoso, kapena kupangitsa kuti zinthu zisinthe mosavuta kungapulumutse ndalama ndi nthawi yopuma kwa ogwiritsa ntchito panthawi yonse ya moyo wa chinthucho.

Machitidwe abwino ndi kutsata — zolemba zolembedwa za kutentha, satifiketi ya zinthu, ndi kuwunika koyamba zimapereka umboni wofunikira m'mafakitale ofunikira kwambiri pachitetezo komanso olamulidwa.

Ubwino uwu umasiyanitsa masitolo ogulitsa zinthu ndi mainjiniya omwe amapereka magwiridwe antchito odziwikiratu komanso otsimikizika.

Chifukwa chiyani mungasankhe Belon Gear - phindu lofunika kwambiri kwa makasitomala apadziko lonse lapansi

Belon Gear imadziika yokha ngati mnzake wa zida zolondola za bevel zomwe zimamangidwa motsatira mphamvu zitatu zazikulu: mayankho oyendetsedwa ndi uinjiniya, kuwongolera njira zotsimikizika, ndi ntchito yoyang'ana makasitomala. Izi ndi zomwe zimasiyanitsa Belon Gear:

1. Kupera molondola ndi kumaliza kotsimikizika

Belon Gear imaika ndalama mu luso lopanga mano molondola komanso kupukusa mano lomwe limalola kuti manowo azigwira bwino ntchito komanso kuti asagwedezeke. Kupukusa mano pambuyo pa kutentha, komanso, ngati pakufunika, kupukusa mano, kumapanga mawonekedwe ogwirizana bwino komanso kugwiritsa ntchito phokoso lochepa. Seti iliyonse ya zida imayesedwa ndi malo oyezera zida ndikulembedwa kuti makasitomala alandire umboni woyezera kuti zikutsatira malamulo.

2. Kuuma kolimba ndi kutsimikizira zinthu

Pozindikira kuti kuuma pamwamba, kuya kwa chikwama, ndi kulimba kwa mkati kumalamulira kudalirika kwa nthawi yayitali, Belon imagwiritsa ntchito njira zowunikira bwino kuchuluka kwa kuuma. Kuyeza kuzama kwa chikwama, mamapu a kuuma kwa Rockwell/Vickers, ndi malipoti otsatira zinthu zimayenderana ndi kutumiza. Kutsimikizira kumeneku kumachepetsa kulephera kwa malo ndikumanga chidaliro pa ntchito zofunika kwambiri.

3. Mayankho aukadaulo wosintha ndi makonda

Belon imachita bwino kwambiri posintha zitsanzo zakale kapena ziwalo zakale kukhala mapangidwe abwino komanso opangidwa. Pogwiritsa ntchito metrology yolondola, kusanthula zinthu, ndi kuyerekezera kwaukadaulo, Belon imakonzanso mawonekedwe ake ndipo imalimbikitsa kukonza bwino komwe kumawonjezera kulimba ndi magwiridwe antchito a phokoso pamene ikusunga mawonekedwe ndi ntchito yoyenera.

4. Kuwongolera njira kuyambira kumapeto mpaka kumapeto

Kuyambira kusankha njira yabwino kwambiri yopangira zinthu ndi kupanga zinthu mpaka kupanga njira yotenthetsera kutentha komanso kugwiritsa ntchito njira yopukutira molondola, Belon imalamulira gawo lililonse la njira. Kuphatikiza koyima kumeneku kumafupikitsa ma feedback loops ndipo kumalola kuthetsa mavuto mwachangu pamene kusintha kwa njira kukufunika.

5. Kupanga kosinthasintha ndi kayendetsedwe kabwino kokhwima

Belon imathandizira kuyendetsa zitsanzo, magulu ang'onoang'ono, ndi kupanga kowonjezereka ndi machitidwe abwino olembedwa komanso kuthekera kowunikira koyamba. Kwa makasitomala m'mafakitale apadera - ulimi, migodi, maloboti, ndi ma transmissions amafakitale - kuphatikiza uku kusinthasintha ndi kukhwima ndikofunikira.

6. Thandizo laukadaulo loyendetsedwa ndi mapulogalamu

Gulu la mainjiniya la Belon limalumikizana ndi makasitomala kuti afufuze momwe ntchito ikuyendera, ma torque spectra, ndi zofunikira pa phokoso. Njira yolangizirayi imatsimikizira kuti njira yothetsera bevel gear yomwe yaperekedwa ndi yoyenera komanso yokonzedwa bwino kuti ikhale ndi moyo wautali komanso magwiridwe antchito.

Mndandanda wotsatira wosankha zinthu zothandiza — zomwe mungapemphe kuchokera ku Belon Gear

Mukakambirana ndi Belon (kapena wogulitsa zinthu zolondola), funsani:

Zikalata za zinthu ndi malipoti okhudza kutentha.

Kuzama kwa chikwama ndi kuuma kwake kumawonetsa zigawo zoyimira.

Malipoti a malo oyezera zida omwe akuwonetsa mbiri, helix, ndi kuthamanga.

Zithunzi za mawonekedwe olumikizirana ndi njira zolembera zokonzera.

Ndondomeko yowunikira nkhani yoyamba (FAI) ya ma prototype sets.

Umboni wa njira zosinthira ngati gawolo linachokera ku chitsanzo chosweka.

Magiya a Bevel ndi zida zofunika kwambiri zamakanika zomwe moyo wawo, phokoso, ndi kudalirika kwake kumadalira mawonekedwe oyenera, kusankha zinthu, kutentha, komanso kumaliza bwino. Opereka apamwamba amapereka zinthu zambiri kuposa izi: amapereka magwiridwe antchito ovomerezeka komanso mgwirizano waukadaulo. Belon Gear imaphatikiza kupukusa molondola, kuyang'ana bwino kuuma, ukatswiri waukadaulo wobwerera m'mbuyo, komanso kuwongolera njira kuyambira kumapeto mpaka kumapeto—zomwe zimapangitsa kuti ikhale chisankho chosangalatsa kwa makasitomala apadziko lonse lapansi omwe amafunikira mayankho a zida za bevel zomwe zapangidwa mwapadera, zodalirika, komanso zotsimikizika. Ngati mukufuna magiya a bevel omwe amathandizidwa ndi umboni wabwino komanso chithandizo chaukadaulo, Belon Gear imapereka kuthekera kokwaniritsa zosowa zimenezo.

Opanga Zida 10 Apamwamba ku China