Kutenthetsa ndi Kutenthetsa Ndi Nitriding Kuti Zida Zikhale Zolimba

Kuuma pamwamba ndi chimodzi mwazinthu zofunika kwambiri pakutsimikiza kulimba ndi magwiridwe antchito a magiya. Kaya akugwira ntchito mkati mwa ma transmission a magalimoto, makina amafakitale, zochepetsera migodi, kapena ma compressor othamanga kwambiri, mphamvu ya pamwamba pa mano a giya imakhudza mwachindunji mphamvu ya katundu, kukana kuwonongeka, kukhazikika kwa kusintha kwa masinthidwe, ndi momwe phokoso limakhalira panthawi yogwira ntchito kwa nthawi yayitali. Pakati pa njira zambiri zochizira kutentha,kuwotchandikukhetsa madziakadali njira ziwiri zodziwika kwambiri zowonjezerera pamwamba popanga zida zamakono.

Belon Gear, kampani yopanga zida za OEM, imagwiritsa ntchito ukadaulo wa carburizing ndi nitriding kuti ikwaniritse nthawi yogwiritsidwa ntchito, kuuma kwa pamwamba, komanso mphamvu ya kutopa kutengera zomwe zimagwiritsidwa ntchito. Kumvetsetsa kusiyana kwawo kumathandiza mainjiniya ndi ogula kusankha njira yoyenera kwambiri yolimba kuti igwire ntchito moyenera.

Kodi Carburizing ndi chiyani?

Carburizing ndi njira yofalitsira magiya pogwiritsa ntchito thermochemical yomwe magiya amatenthedwa mumlengalenga wokhala ndi kaboni wambiri, zomwe zimathandiza kuti maatomu a kaboni alowe pamwamba pa chitsulo. Kenako magiyawo amazimitsidwa kuti apange chivundikiro chakunja cholimba kwambiri pamene akusunga kapangidwe kake kolimba komanso kosalala.

Pambuyo pochiza, magiya okhala ndi carburing nthawi zambiri amafika pamlingo wa HRC 58–63 (pafupifupi 700–800+ HV). Kulimba kwapakati kumakhala kotsika—pafupifupi HRC 30–45 kutengera ndi zinthu zomwe zimapereka kukana kwakukulu komanso mphamvu yopindika. Izi zimapangitsa carburing kukhala yoyenera kwambiri pa torque yayikulu, katundu wolemera, komanso malo osinthika a shock.

Ubwino waukulu wa magiya opangidwa ndi carburized:

• Kukana kwambiri kuvala komanso kulimba kwambiri

• Kuzama kwa chikwama chokhuthala choyenera magiya apakati mpaka akuluakulu

• Mphamvu yopindika yotopa yotumizira katundu wolemera

• Yokhazikika kwambiri ikasinthasintha kapena mwadzidzidzi

• Kawirikawiri pamagalimoto omaliza agalimoto,migodima gearbox, magiya olemera a makina

Kuwotcha mafuta nthawi zambiri kumakhala njira yabwino kwambiri yogwiritsira ntchito magiya omwe amagwira ntchito movutikira kwambiri.

Kodi Nitriding ndi chiyani?

Kuyika nitriding ndi njira yochepetsera kutentha komwe nayitrogeni imalowa pamwamba pa chitsulo kuti ipange gawo losawonongeka. Mosiyana ndi kuyika nitriding, kuyika nitriding kumaterosikufunika kuzimitsa, zomwe zimachepetsa kwambiri chiopsezo cha kusokonekera ndipo zimathandiza kuti zigawo zisunge kulondola kwa miyeso.

Magiya okhala ndi nitride nthawi zambiri amakwaniritsaKulimba kwapamwamba kuposa magiya opangidwa ndi carburized—nthawi zambiri HRC 60–70 (900–1200 HV kutengera mtundu wa chitsulo)Popeza pakati pake sipazimitsidwa, kuuma kwa mkati kumakhalabe pafupi ndi mulingo woyambirira wa zinthu, zomwe zimapangitsa kuti kusintha kwa zinthu kukhale kokhazikika komanso kulondola kwambiri.

Ubwino wa magiya okhala ndi nitride:

• Kuuma kwambiri pamwamba (koposa carburizing)

• Kusintha kochepa kwambiri—kwabwino kwambiri pa ziwalo zomwe sizimavutika ndi kupsinjika

• Kugwira ntchito bwino kwambiri pakutopa komanso kutopa kwambiri

• Kulimbitsa dzimbiri ndi kukana fretting

• Zabwino kwambiri pa magiya oyenda bwino, mapulaneti, komanso ma drive othamanga kwambiri

Kuyika nitriding nthawi zambiri kumakondedwa m'malo opanda phokoso, okhala ndi ma RPM ambiri, komanso m'malo olamulidwa bwino.

Kusakaniza ndi Nitriding — Kuzama, Kuuma ndi Kuyerekeza Magwiridwe Antchito

Zonsezi zimathandizira kulimba, koma zimasiyana mu kugawa kwa kuuma ndi kachitidwe kopotoka.

Kupaka mafuta =mphamvu yakuya + kupirira kukhudzidwa
Kutaya madzi =malo olimba kwambiri + kukhazikika kolondola

Momwe Mungasankhire Chithandizo Choyenera cha Zida Zanu

Kusankha kuyenera kutengera katundu, mafuta, liwiro, nthawi yopangira, ndi zofunikira pakulamulira phokoso.

Belon Gear — Chithandizo cha Kutentha kwa Zida Zaukadaulo & Kupanga kwa OEM

Belon Gear imapanga magiya apadera pogwiritsa ntchito zitsulo zopangidwa ndi carburised kapena nitride malinga ndi kufunikira kwa uinjiniya. Kuwongolera kuuma kwa zinthu zathu, kuyang'anira zitsulo, ndi kumaliza kwa CNC kumatsimikizira kukhazikika pakugwiritsa ntchito zinthu zapamwamba.

Timapereka:

• Magiya a Spur, helical ndi amkati

• Mapiko a bevel ndi bevel ozungulira

• Magiya a nyongolotsi, magiya a mapulaneti ndi ma shaft

• Zigawo zotumizira zosinthidwa

Chida chilichonse chimapangidwa ndi kugawa bwino kuuma kwake komanso mphamvu zake pamwamba kuti chikhale ndi nthawi yayitali yogwirira ntchito.

Mapeto

Kuyika carburing ndi nitriding kumawonjezera kwambiri kulimba kwa zida—koma ubwino wawo umasiyana.

• Kuwotchaimapereka mphamvu yayikulu komanso kukana kugwedezeka, yoyenera kutumiza mphamvu zambiri.

• Kutaya madziimapereka kuuma kwakukulu pamwamba popanda kupotoza kwambiri, koyenera kuti igwire bwino ntchito komanso iyende mwachangu.

Belon Gear imathandiza makasitomala kuwunika kuchuluka kwa katundu, kupsinjika kwa ntchito, kuchuluka kwa kuuma, ndi kulekerera kwa magawo kuti asankhe chithandizo choyenera kwambiri pa ntchito iliyonse ya zida.