chitsulo cha helical pinion shaft

Helical Pinion Shaft yogwiritsidwa ntchito mu Helical Gearbox Chithunzi Chowonetsedwa

Kufotokozera Kwachidule:

Chozungulirapinion shaftndiye gawo lalikulu la kutumiza mphamvu mu ma gearbox a helical omwe amagwira ntchito bwino kwambiri. Ndi kutalika kokonzedwa bwino kwa354mm, ma pinion shaft athu adapangidwa kuti athetse kusiyana pakati pa zolowetsa zamagalimoto othamanga kwambiri ndi zotulutsa zamphamvu kwambiri, kuonetsetsa kuti mphamvu zikuyenda bwino, chete, komanso moyenera.

Zipangizo: 18CrNiMo7-6

Kutentha: Kutenthetsa ndi Kutenthetsa

Kulimba: 56-60HRC pamwamba

Kuuma kwapakati: 30-45HRC

Tumizani imelo kwa ife

Tsatanetsatane wa Zamalonda

Ma tag a Zamalonda

Chozungulirapinion shaftndi gawo lofunikira kwambiri lolowera mwachangu mkati mwa bokosi la giya lozungulira, lomwe limayang'anira kutumiza mphamvu yamagetsi pamene likuonetsetsa kuti ntchito ikuyenda bwino komanso chete.Belon Gear, timadziwa bwino ntchito za uinjiniya wa pinion shafts zomwe zimalimbitsa kuuma kwa pamwamba kwambiri ndi kulimba kwapakati, zomwe zimapangidwa makamaka kuti zipirire katundu wa axial ndi radial womwe umagwiritsidwa ntchito ndi zochepetsera mphamvu zamafakitale.

Pogwiritsa ntchito udindo wathu monga imodzi mwa makampani khumi apamwamba kwambiri ku China, timapereka zinthu zogwirira ntchito limodzi—kuyambira kupangira zinthu zopangira mpaka kupukuta mano komaliza—kuonetsetsa kuti shaft iliyonse, monga mndandanda wathu wautali wa 354mm, ikukwaniritsa miyezo yapamwamba kwambiri yamakampani opanga magetsi padziko lonse lapansi.

Kukonza shaft ya helical pinion ya 354mm kumafuna zida zapadera kuti zisunge kukhazikika bwino komanso kulondola kwa ma toni kwa nthawi yayitali.

Kupukuta ndi Kupukuta kwa CNC: Timagwiritsa ntchito makina opukuta a CNC othamanga kwambiri popanga mano oyamba, kenako n’kupukuta molondola kuti tipeze magiredi olondola a ISO 6 kapena ISO 7.
Kusintha kwa Micro-Geometry: Pofuna kubweza kupotoka kwa shaft mu ntchito za 354mm, mainjiniya athu amagwiritsa ntchitokusintha korona wa mano ndi leadIzi zimatsimikizira kuti chipangizocho chikugwirizana bwino ndi chipangizocho, zomwe zimachepetsa NVH (Phokoso, Kugwedezeka, ndi Kuuma).

Njira Yopangira:

Ku Belon Gear, timatsatira njira yolimba yopangira zinthu ya magawo 6 kuti tiwonetsetse kuti ma spline shaft athu akukwaniritsa zofunikira zamagalimoto ndi mafakitale zomwe zimateteza ku kuwonongeka kwa magetsi. Pogwiritsa ntchito chitsulo cha 8620 alloy, chodziwika bwino chifukwa cha mphamvu zake zabwino zoyendetsera magetsi, timasintha zinthu zopangira magetsi kukhala zida zotumizira zamagetsi zolondola kwambiri.

1. Kupanga Molondola: Kuchokera ku 8620 Ingot mpaka ku Bar Stock

Njirayi imayamba ndi kupangira zinthu zopangira 8620 molamulidwa. Mosiyana ndi kupangira zinthu zosavuta, njira yathu yopangira zinthu imakonza kapangidwe ka mkati mwa chitsulocho, ndikuchigwirizanitsa ndi mawonekedwe a shaft.

2. Kuchiza Kutentha Kusanayambe (Kusintha kapena Kuzimitsa)

Mipiringidzo yopangidwayo isanagwiritsidwe ntchito, imatenthedwa mwapadera—nthawi zambiri imakhala Normalizing kapena Quenching & Tempering.

3. Kutembenuza kwa CNC Lathe: Kukhazikitsa Miyeso Yoyipa

Pogwiritsa ntchito ma lathe a CNC othamanga kwambiri, bala lopangidwa limasinthidwa kukhala lolimba.

4. Kudula Mano Molunjika: Kudula Mano Mogwira Mtima Kwambiri (Ngati mukufuna kudziwa zambiri za njirayi, dinani kuti muwonere kanemayo:https://youtube.com/shorts/80o4spaWRUk)

Apa ndiye gawo lalikulu pomwe mawonekedwe a makina amapangidwa. Timagwiritsa ntchito makina apamwamba odulira spline profile (Involute, Parallel, kapena Serrated).

5. Chithandizo cha Kutentha kwa Carburizing: "Chipolopolo Cholimba, Cholimba Kwambiri"

8620 ndi chitsulo chopangidwa bwino kwambiri chopangidwa ndi chitsulo chosungunuka. Timayika mipata yophimbidwa m'malo otetezedwa kuti ikhale ndi mpweya wochuluka wa kaboni pamalo otentha kwambiri.

6. Kuyesa Kokhwima & Metrology

Palibe shaft yomwe imachoka ku Belon Gear popanda kupititsa patsogolo "Digital Audit" yathu.

Kulondola kwa Miyeso ndi Spline: Kwatsimikiziridwa kudzera m'malo oyezera a Brown & Sharpe CMM ndi Klingelnberg P-series.

Kukhulupirika kwa Metallurgical: Timachita mayeso a kuuma kwa chitsulo ndi kusanthula tirigu kuti tiwonetsetse kuti kuya kwa carburizing kukukwaniritsa zomwe mukufuna.

Kumaliza kwa Pamwamba: Oyesa kukhwima kwa ku Japan amatsimikizira kuti ma Ra akukwaniritsa zofunikira zochepetsera kugwedezeka kwa liwiro lalikulu.

Fakitale Yopangira Zinthu:

Monga imodzi mwa mabizinesi khumi apamwamba kwambiri mumakampani opanga zida ku China, yokhala ndi akatswiri 1200, Belon yapeza zinthu 31 ndi ma patent 9. Belon ili ndi zida zaukadaulo zopangira, zida zotenthetsera kutentha, ndi zida zowunikira.

Njira zonse kuyambira zopangira mpaka zomalizidwa zimamalizidwa m'nyumba, ndipo gulu lamphamvu la uinjiniya ndi gulu labwino limayesetsa kukwaniritsa zomwe makasitomala akufuna komanso kupitirira zomwe makasitomala akufuna.