Kodi njira zazikulu ndi masitepe Machining dzino pamwambamagiya ozungulira?

1. **Njira Zopangira **

Pali njira zingapo zoyambira zopangira ma spiral bevel gear:

**Mphero**: Iyi ndi njira yachikhalidwe, pomwe chodulira chimagwiritsidwa ntchito podula dzino lozungulira pa giya lopanda kanthu. Kugaya kumakhala kothandiza koma kumapereka kulondola kochepa.

**Kupera**: Kupera kumaphatikizapo kugwiritsa ntchito gudumu lopera kuti amalize malo a mano a giya. Izi zimakulitsa kulondola komanso kukhazikika kwa giya, zomwe zimapangitsa kuti ma meshing azigwira bwino ntchito komanso moyo wautali wautumiki.

**CNC Machining**: Ndi chitukuko chaukadaulo wa CNC, makina a CNC akhala njira yofunika kwambiri yopangira zida za bevel. Zimathandizira kupanga zida zolondola kwambiri komanso zapamwamba kwambiri, makamaka pamawonekedwe ovuta a mano.

**Kupanga Machining**: Njira yapamwambayi imagwiritsa ntchito zida zopangira (monga zodulira giya za bevel kapena hobs) kuti apange mano kudzera pakuyenda pakati pa chida ndi zida zopanda kanthu. Iwo amakwaniritsa mkulu-mwatsatanetsatane dzino pamwamba Machining.

 

2. **Zida Zomangira**

Zida zotsatirazi nthawi zambiri zimafunikira pa spiralzida za bevelmakina:

**Makina a Bevel Gear Milling**: Amagwiritsidwa ntchito popera mphero, pomwe wodula mphero amadula dzino lozungulira pamalo opanda kanthu.

**Makina Ogaya a Bevel Gear**: Amagwiritsidwa ntchito popera, pomwe gudumu lopera limamaliza malo a mano a giya.

**CNC Machining Center**: Amagwiritsidwa ntchito popanga makina a CNC, omwe amathandizira kupanga zida zolondola kwambiri komanso zapamwamba kwambiri.

**Zida Zopangira Machining**: Makina monga makina a Gleason kapena Oerlikon amapangidwa makamaka kuti apange makina a spiral bevel gear.

 

3. **Njira Zopangira **

Makina ozungulirazida za bevelMano nthawi zambiri amakhala ndi izi:

(1) **Kupanga Zinthu zopanda kanthu**

**Kusankha Zinthu **: Zitsulo zamphamvu kwambiri, monga 20CrMnTi kapena 20CrNiMo, zimagwiritsidwa ntchito kwambiri. Zida izi zimakhala ndi kuuma bwino komanso kukana kuvala.

**Kukonza Kulibe kanthu**: Zida zopanda kanthu zimapangidwa popanga kapena kuponyera kuti zitsimikizire kuti kukula kwake ndi mawonekedwe ake akukwaniritsa zofunikira.

 

(2) **Makina ovuta**

**Milling**: Chopandacho chimayikidwa pamakina ophera, ndipo chodulira giya cha bevel chimagwiritsidwa ntchito podula dzino lozungulira lozungulira. Kulondola kwa mphero nthawi zambiri kumakhala Giredi 7 mpaka 8.

**Hobbing**: Pamagiya omwe ali ndi zofunikira zolondola kwambiri, hobbing itha kugwiritsidwa ntchito. Kuweta kumaphatikizapo kuyenda kwapakati pakati pa hob ndi giya yopanda kanthu kuti apange mano ozungulira.

 

(3) **Malizani Machining**

**Kupera **: Zida, pambuyo pokonza movutikira, zimayikidwa pa makina opera, ndipo gudumu lopera limagwiritsidwa ntchito kutsirizitsa malo a dzino. Kupera kumatha kuwongolera kulondola komanso kupangidwa kwapamwamba kwa giya, ndikulondola komwe kumafika Sitandade 6 mpaka 7.

**Kupanga Machining**: Pamagiya ozungulira kwambiri ozungulira, makina opanga nthawi zambiri amagwiritsidwa ntchito. Dzino pamwamba aumbike mwa kuyenda wachibale pakati pa chopangira chida ndi akusowekapo zida.

 

(4) **Kuchiza Kutentha **

**Kuzimitsa **: Kupititsa patsogolo kuuma ndi kukana kwa zida, kuzimitsa kumachitika nthawi zambiri. Kuuma kwa giya pambuyo pozimitsa kumatha kufika HRC 58 mpaka 62.

**Kutentha**: Zida zimatenthedwa pambuyo pozimitsa kuti muchepetse kupsinjika ndikuwongolera kulimba.

 

(5) **Kuyendera komaliza**

**Kuwunika Kulondola Kwambiri Pamano**: Malo oyezera magiya kapena zida zoyezera zida zamagetsi zimagwiritsidwa ntchito poyang'ana malo omwe ali ndi dzino, kuphatikiza cholakwika cha mbiri ya dzino, cholakwika chowongolera mano, ndi cholakwika cha ngodya yozungulira.

**Kuyendera Magwiridwe Antchito**: Mayeso a meshing amachitidwa kuti awone momwe ma meshing amagwirira ntchito, kuwonetsetsa kuti kaphatikizidwe kake kakuyenda bwino komanso kudalirika pakugwiritsa ntchito kwenikweni.

 

4. **Kukhathamiritsa kwa Njira Zopangira Makina**

Kuti muwongolere bwino komanso kuti muzitha kuyendetsa bwino makina a spiral bevel gear, makina opanga nthawi zambiri amafunikira kukhathamiritsa:

**Kusankha Zida**: Zida zoyenera zimasankhidwa kutengera zida za zida ndi zofunikira zolondola. Mwachitsanzo, zida za diamondi kapena CBN zitha kugwiritsidwa ntchito pamagiya apamwamba kwambiri.

**Kukhathamiritsa kwa Machining Parameters**: Kupyolera mukuyesera ndi kusanthula kayeseleledwe, magawo a makina monga kudula liwiro, kuchuluka kwa chakudya, ndi kuya kwakuya amakonzedwa kuti apititse patsogolo luso la makina.

**Automated Machining**: Kugwiritsa ntchito zida zopangira makina, monga malo opangira makina a CNC kapena mizere yopangira makina, kumatha kupititsa patsogolo luso la makina komanso kusasinthika.

 

Makina opangira mano ozungulira bevel ndizovuta kwambiri zomwe zimafunikira kuganiziridwa pazinthu zingapo, kuphatikiza zida, zida, njira, ndikuwunika. Mwa kukhathamiritsa njira zamakina ndi zida, magiya apamwamba kwambiri komanso odalirika kwambiri a spiral bevel amatha kupangidwa kuti akwaniritse zofuna zamakampani osiyanasiyana.