Kuzimitsa kwa ma frequency ambiri ndi njira yolimbitsira pamwamba yomwe imagwiritsa ntchito electromagnetic induction kuti itenthetse pamwamba pa giya mofulumira kufika kutentha kwake kofunikira (nthawi zambiri 800–950°C), kutsatiridwa ndi kuzimitsa nthawi yomweyo m'madzi kapena mafuta. Izi zimapangitsa kuti pakhale kulimba kwa martensitic komwe kumawonjezera kuuma kwa pamwamba ndi kukana kuwonongeka popanda kuwononga kulimba kwa giyayo. Pamene mafakitale amafuna magwiridwe antchito apamwamba mu ntchito zazing'ono komanso zothamanga kwambiri, magiya ozimitsa ma frequency ambiri akhala ofunikira kwambiri pazida zamagalimoto, migodi, mphamvu, ndi zolondola.

Ubwino Waukulu wa Kuchita Bwino

1. Kulimba Kwambiri Pamwamba & Kukana Kuvala
Mwa kutentha mofulumira pamwamba pa dzino la giya ndikulizimitsa, gawo lolimba la martensitic limapangidwa ndi kuuma kwa HRC 55–62 (komwe kumawoneka kwambiri mu chitsulo cha 40Cr kapena 42CrMo).

• Kukana kuvala kumawonjezeka ndi 50%

• Kuwonongeka kwa pamwamba ndi 30-50% yokha poyerekeza ndi magiya achikhalidwe osakonzedwa

• Yabwino kwambiri pa malo okangana kwambiri monga ma gearbox olemera komanso makina ofukula migodi

2. Mphamvu Yotopa Kwambiri
Njira yozimitsira imayambitsa kupsinjika kotsalira mu gawo lolimba, komwe kumaletsa kuyambika ndi kukula kwa ming'alu pamwamba.

• Malire a kutopa amawonjezeka ndi 20–30%

• Mwachitsanzo, magiya akuluakulu a shaft a wind turbine opangidwa kuchokera ku 42CrMo amatha kukhala ndi moyo wautumiki wa zaka 20.

3. Kulimba kwa Pakati Kumasungidwa
Gawo lakunja lokha ndi lomwe limalimba (nthawi zambiri 0.2–5mm), pomwe pakati pake pamakhalabe chofewa komanso cholimba.

• Kapangidwe kameneka kamatsimikizira kulimba kwa pamwamba komanso kukana kusweka pansi pa katundu wogwedezeka.

• Amagwiritsidwa ntchito kwambiri mu magiya a axle yamagalimoto ndi zida zodzaza ndi mphamvu

Ubwino Wowongolera Njira

1. Kulimbitsa Koyenera Kwambiri
Njirayi imatha kukhudza mano kapena madera enaake pamwamba pa giya, zomwe zimapangitsa kuti ikhale yoyenera kugwiritsa ntchito ma profiles ovuta monga magiya a mapulaneti ndi mawonekedwe osakhala achizolowezi.

• Kuzama kolimba kumatha kusinthidwa kudzera pa mafupipafupi, mphamvu, ndi nthawi

• Imalola chithandizo chapadera cha ntchito ndi kusintha kochepa

2. Kugwiritsa Ntchito Bwino Kwambiri ndi Kusunga Mphamvu
Njira yonseyi imatenga masekondi ochepa mpaka masekondi makumi, zomwe zimachepetsa kugwiritsa ntchito mphamvu ndi 30% poyerekeza ndi njira zachikhalidwe.

• Imagwirizana ndi mizere yopangira yokha pogwiritsa ntchito makina opangira ma robotic

• Yoyenera kwambiri popanga zinthu zazikulu

3. Kusintha Kochepa
Kutentha komwe kumachitika pamalopo komanso mwachangu kumachepetsa kusokonekera kwa kutentha.

• Kupotoka kwa kuzungulira kumatha kulamulidwa mkati mwa ≤0.01 mm pa magiya olondola (monga, magiya a CNC spindle)

• Ngakhale kuzimitsa kwa laser kumapereka kusintha kochepa, kuzimitsa pafupipafupi kumakhala kotsika mtengo ndipo kumapereka kusinthasintha kwakukulu kwa kuya

Kugwiritsa Ntchito Zinthu ndi Kusunga Mtengo Mwanzeru

1. Kugwirizana kwa Zinthu Zambiri
Imagwiritsidwa ntchito pa zitsulo zapakati ndi zapamwamba za kaboni ndi zitsulo za alloy zokhala ndi kaboni ≥0.35%, monga S45C, 40Cr, ndi 42CrMo.

• Imathandizira mitundu yosiyanasiyana ya zida zamafakitale

2. Chiŵerengero Chapamwamba Cha Magwiridwe Antchito
Kuzimitsa kwapamwamba kwambiri kumalola kugwiritsa ntchito zipangizo zotsika mtengo (monga, kusintha 40CrNiMoA), kuchepetsa mtengo wa zipangizo ndi 20–30%.

• Kukonza zinthu zochepa pambuyo pa chithandizo ndikofunikira

• Kupanga zinthu mwachidule kumathandiza kuti ntchito yopanga zinthu iyende bwino

Mapulogalamu Odziwika

Magiya ozimitsidwa pafupipafupi amagwiritsidwa ntchito kwambiri m'mafakitale osiyanasiyana chifukwa cha kuuma kwawo bwino pamwamba, kukana kuwonongeka, komanso mphamvu zawo zotopa.gawo la magalimoto, amagwiritsidwa ntchito mu magiya otumizira opangidwa ndi chitsulo cha 40Cr, chomwe chimatha kupirira makilomita 150,000, komanso mu ma crankshaft a injini omwe amagwira ntchito bwino kwambiri.makina olemeraMagiya awa amagwiritsidwa ntchito m'ma crusher shafts a migodi komwe kuuma kwa pamwamba kumafika pa HRC 52 ndipo mphamvu yokhota yopindika imapitirira 450 MPa.

In zida zolondola, monga zida zamakina a CNC, magiya opindika opangidwa ndi 42CrMo amatha kugwira ntchito kwa maola opitilira 5,000 popanda kusintha. Ndi zigawo zofunika kwambiri mu ma shaft akuluakulu a turbine yamphepo, komwe kudalirika ndi moyo wautali ndizofunikira. M'magawo amayendedwe a sitima ndi maloboti, kuzimitsa kwa ma frequency ambiri kumagwiritsidwa ntchito kukulitsa makina a ma gearbox m'magalimoto othamanga kwambiri ndi maloboti, komanso kulimbitsa makina a planetary roller screws

Chiyembekezo cha Mtsogolo

Ndi kuphatikiza kwake malo olimba ndi pakati polimba, magiya ozimitsidwa pafupipafupi satha kusinthidwa mu ntchito zolemera kwambiri, liwiro lalikulu, komanso zolondola kwambiri. Chifukwa cha kusinthasintha kwake pa ntchito, kusokoneza kochepa, komanso kugwiritsa ntchito bwino ndalama, ikadali yankho lokondedwa m'magawo a magalimoto, zida zamagetsi, ndi makina olondola.

Zochitika zamtsogolo zidzayang'ana kwambiri pa:

• Kuphatikiza zowongolera za digito kuti ziwongolere kulondola kwa njira

• Kupititsa patsogolo njira zazifupi komanso zosawononga chilengedwe kuti muchepetse kugwiritsa ntchito mphamvu ndi mpweya woipa