Belon Gear: Reverse Engineering Spiral Gear Sets for Gearbox

Malingaliro a kampani Shanghai Belon Machinery Co., Ltd. wakhala player kutsogolera m'munda wa mkulu mwatsatanetsatane magiya OEM,mitsinje, ndi zothetsera kuyambira 2010. Kutumikira mafakitale monga ulimi, magalimoto, migodi, ndege, zomangamanga, robotics, automation, ndi kayendetsedwe ka kayendetsedwe kake, Belon Gear yakhala ikuwonetseratu luso lake komanso luso lake. Chimodzi mwazinthu zodziwika bwino zomwe kampaniyo idachita ndi uinjiniya wake wama spiral gear sets.

Reverse engineering ndi njira yovuta yomwe imaphatikizapo kusanthula chinthu chomwe chilipo kuti mumvetsetse kapangidwe kake, kagwiritsidwe ntchito kake, ndi njira zake zopangira. Zazida zozunguliraseti, njirayi ndi yovuta kwambiri chifukwa cha geometry yovuta komanso kulondola komwe kumafunikira. Belon Gear yaika ndalama zambiri muukadaulo wapamwamba komanso akatswiri aluso kuti agwire ntchito yovutayi.

Zida zozungulira Ndizinthu zofunika m'mabokosi a gear, omwe amapereka magwiridwe antchito apamwamba kwambiri pakuchita bwino, kuchepetsa phokoso, komanso kunyamula katundu. Posintha uinjiniya ma seti a zida izi, Belon Gear imatha kupereka mayankho okhazikika omwe amakwaniritsa zosowa zamakasitomala ake. Izi sizimangotengera zomwe zidapangidwa kale komanso kuwongolera kuti zikhale zolimba komanso zogwira ntchito.

Njira yosinthira uinjiniya imayamba ndikuwunika bwino ma spiral gear omwe alipo. Izi zikuphatikiza kuyeza miyeso, kusanthula kapangidwe kazinthu, ndi kumvetsetsa momwe amagwirira ntchito. Belon Gear amagwiritsa ntchito zipangizo zamakono pazifukwa izi, kuonetsetsa kuti ndizolondola komanso zodalirika.

Kuyendera kukamaliza, gulu lojambula ku Belon Gear limapanga mwatsatanetsatane chitsanzo cha 3D cha spiral gear set. Chitsanzochi chimagwira ntchito ngati maziko opangira zinthu. Mapulogalamu apamwamba a CAD/CAM amagwiritsidwa ntchito popanga zida, poganizira zinthu monga mbiri ya dzino, phula, ndi katundu.

Kudzipereka kwa Belon Gear pakulondola komanso ukadaulo kwapangitsa kuti ikhale mnzake wodalirika pamakampani opanga zida. Kuthekera kwake kwa uinjiniya wama spiral gear sets ndi umboni waukadaulo wake komanso kudzipereka kwake popereka mayankho apamwamba kwambiri a ma gearbox. Ndi ndalama zosalekeza zaukadaulo ndi luso, Belon Gear yakonzeka kupitiliza kutsogolera njira yopangira zida zapamwamba.

Pambuyo popanga chitsanzo chatsatanetsatane cha 3D kutengera deta yosinthidwa, gulu lojambula ku Belon Gear likuyamba njira yobwerezabwereza yokonzanso mapangidwe a gear. Izi zimaphatikizapo kukhathamiritsa magawo osiyanasiyana monga mawonekedwe a dzino, modulus, ngodya yoponderezedwa, ma spiral angle, ndi kusintha kwa nthiti ya dzino kuti giya ikhale yonyamula katundu, kusalala bwino, komanso kuchepetsa phokoso.

Modulus, yomwe ndi chiŵerengero cha nambala ya dzino ndi m'mimba mwake ya giya, imagwira ntchito yofunika kwambiri pozindikira kukula kwa giya ndi mawonekedwe a dzino. Belon Gear imasankha mosamala modulus kutengera torque yotumizira, chiŵerengero chotumizira, ndi malo ogwirira ntchito kuti zitsimikizire kuti zida zimakwaniritsa zofunikira za kasitomala.

Mpweya wothamanga, womwe ndi ngodya yomwe ili pakati pa mzere wochitirapo kanthu ndi tangent kupita ku bwalo la phula pamalo okhudzana, imakhudza mphamvu ndi mphamvu ya giya. Belon Gear imakulitsa ngodya iyi kuti isamayende bwino komanso kuchepetsa kuvala.

Kuzungulira kozungulira, komwe kuli pakati pa mano a helical ndi giya axis, kumathandizira kuchepetsa mphamvu ya axial komanso kupondereza phokoso. Belon Gear imasintha mosamala mbali iyi kuti ikwaniritse zomwe mukufuna.

Kuphatikiza pa magawo awa, Belon Gear imaganiziranso kusankha kwazinthu, njira zochizira kutentha, ndi njira zomalizitsira pamwamba kuti zipititse patsogolo kulimba kwa seti yamagetsi ndi magwiridwe antchito. Kampaniyo imagwiritsa ntchito zida zapamwamba kwambiri monga chitsulo cha aloyi, chitsulo cha carbon, ndi chitsulo chosapanga dzimbiri, kutengera zosowa zenizeni za pulogalamuyo.

Mapangidwewo akamaliza, Belon Gear amapita kumalo opangira. Malo opangira makina apamwamba kwambiri a CNC ndi zida zogayira mwatsatanetsatane zimagwiritsidwa ntchito kuti apange zida zopangira zida zapamwamba kwambiri zolondola komanso zapamwamba. Njira zowongolerera zapamwamba zimayendetsedwa nthawi yonse yopangira kuwonetsetsa kuti zida zilizonse zikukwaniritsa kapena kupitilira zomwe kasitomala amayembekeza.

Pomaliza, njira yopangira zida za Belon Gear ndi njira yokwanira komanso yosamala yomwe imaphatikiza ukadaulo wosinthira, njira zapamwamba zamapangidwe, komanso luso lopanga molondola. Kudzipereka kwa kampaniyo pazatsopano komanso kulondola kwapangitsa kuti ikhale mtsogoleri wodalirika pantchito yopanga zida, yopereka mayankho apamwamba kwambiri a ma gearbox ndi ntchito zina zovuta.